EMSCO® Services

COMPREHENSIVE INDUSTRIAL REPAIR, REBUILD, AND NEW-PART MANUFACTURING

EMSCO® delivers expert repair, rebuild, and new-part manufacturing solutions for components operating in abrasive, high-impact, corrosive, and high-temperature environments. We support a wide range of industries—including Power Generation, Pulp & Paper, Petrochemical, Environmental, Agricultural, and Bulk Solids Handling—by restoring critical equipment to peak performance or producing new, application-engineered replacements when repair is no longer the optimal path.

What sets EMSCO® apart is our ability to analyze the application, identify the true wear mechanisms, and engineer the correct material technology—whether the solution requires rebuilding the existing component or manufacturing an entirely new one. Using the right combination of alloys, ceramics, polymers, and surface technologies, we deliver long service life, improved reliability, and reduced downtime across every project.

SKILLED CRAFTSMANSHIP. PROVEN CAPABILITIES.

EMSCO® maintains a disciplined commitment to quality across every phase of service. Our team delivers comprehensive capabilities that include:

Cutting, Machining & Fabrication

• Fabrication & Processing of EMSCO® Performance Materials
• Computer-Controlled Water & Plasma Cutting
• CNC & Manual Machining & Milling
• Precision Welding & Fabrication

Repair, Rebuild & Rotating Equipment Services

• Component Repair & Full Rebuilds
• Rotating Equipment Repair, Renewal & Dynamic Balancing
• Application-Specific Wear Protection & Material Integration

Application Support, Diagnostics & Engineering

• Field Application Assessment, Troubleshooting & Equipment Failure Analysis
• Laser Scanning for Reverse Engineering & New-Component Manufacturing
• Discreet Element Method (DEM) Simulation
• Root Cause Analysis & Material Selection Engineering
• Sourcing & Procurement Services

EQUIPMENT WE REPAIR & REBUILD

EMSCO® services a wide range of industrial components, including:

Aprons, blowers, bottom-ash crushers, bunkers, dryer rotors, chip elbows, chutes, cyclones, fans, feeders, hammers, hoppers, in-out boxes, pumps, screens, screws, silos, and more.

Whether the challenge involves abrasion, impact, corrosion, heat, or material flow behavior—EMSCO® identifies the exact application requirements and engineers the correct solution, whether through a high-performance rebuild or a newly manufactured component.

If it wears, erodes, impacts, conveys, rotates, or handles extreme heat—EMSCO® can repair it, rebuild it, or manufacture it stronger.